Press release
Jet Dyeing Machine-Fyitester New Product Launch
CHINA, HEFEI (September 01, 2022)- Because of their small footprint, high productivity, ability to conserve materials, electricity, and labor, jet dyeing machines have become very popular pieces of dyeing equipment. It is a specific type of batch dyeing device. Now the machine will be available as new on fyitester.com. Some things you need to know about jet dyeing machines will be covered in this post.
Jet dyeing
Understanding jet dyeing and jet dyeing processes is required before understanding jet dyeing devices. Fabric dyeing includes jet dyeing. It is frequently carried out in a jet dyeing machine at high pressure and temperature. A pump is used to spray colour onto the rope cloth during the jet dyeing process. The contact between the dye and the fabric is increased and the evenness of the dyeing is improved when the fabric and the dye are both moving.
Jet dyeing machine(https://fyitester.com/for-sale/high-temperature-jet-dyeing-machine-qr630/)
Knitted cloth is frequently dyed using jet dyeing equipment. It is a high effect of dyeing equipment. Small quantities of various synthetic materials can be dyed using a jet dyeing machine. The dyeing tank, ejector, distributing tube, heat exchanger, and circulating pump make up the majority of the machine.
Both the fabric and the dye liquid must move during the jet dyeing procedure. Dye baths have a maximum temperature range of 135 to 140 degrees Celsius, which is an extraordinarily high temperature. Low bath ratios between 1:5 and 1:15 are employed.
Jet dyeing machine process
When dying, the fabric is joined from head to tail. The fabric is then removed from the dyeing route by the cloth guiding wheel. Following that, the fabric was propelled forward in the cloth guide tube by the liquid flow ejected by the ejector. It glides slowly forward before falling into the dying tank and being submerged in the dye water in a relaxed bending shape. Finally, it is raised once more for circulation by the cloth guide roller. A high-power pump propels the dye through a heat exchanger and an ejector, which speeds it up.
The fabric is subjected to strong dye liquor concentrations as it travels through the venturi tube system. The master VAT is therefore typically only partially populated. At a rate of one to two minutes every cycle, the fabric repeats this cycle until it is totally drained and acquires color. Additionally, the entire process will take 20 to 30 minutes.
Future prospects of the jet dyeing machine
Low bath ratio with air injection system
The standard jet dyeing machine's bath ratio is 1:5 to 1:10. While a dying machine with a pneumatic jet system may achieve a bath ratio of 1:3. The air flow in the dyeing machine has the purpose of blowing the dye into the nozzle as a steam flow mixture in order to significantly reduce the amount of color that is needed. Additionally, the rope cloth can be blown by the air flow to get the greatest dying results.
Improve the speed of the equipment
As a raw material, modern, more advanced chemical fiber microfiber fabric is employed. To handle the increasing amount of thin fabric, it is required to increase machine production speed. The jet dyeing machine can now run at a pace of 100 m/min. The ability of the rope made of dyed fabric to cycle through the machinery once every one to two minutes has thus become a development objective. With a separate rope stacking mechanism, the dyeing machine may additionally increase the quantity of dyeable rope cloth to speed up production.
Improve the automation of equipment
This automatic control has parameters for the dying process (temperature, heating rate, etc.). Along with automatic batching control, control of unique cleaning processes, etc. To achieve the finest outcomes for the treated fabric, automated control is added. That is to comfortably adjust the flow rate of the fabric, the speed of the shaft and the flow rate of the dye. The number of washes will be decreased with adequate fabric flow and coloring process regulation. This helps keep the fabric supple as well.
Company name: Hefei Fanyuan Instrument Co., Ltd.
ADDRESS: ROOM 1405#-1409#, TIANYI INTERNATIONAL BUILDING, NO.19 TIANBO ROAD, GAOXIN DISTRICT, HEFEI, CHINA
Phone: +86-551-68 105003
Phоnе: +86-551-68 105006
Fаx : +86-551-6523 2507
Email: sales@fyitester.com
Emаil: fуiа@hkdоwеll.соm
Website: https://fyitester.com/
FYI iѕ a lеаding рrоduсеr аnd mаnufасturеr оf Textile Testing Inѕtrumеnt. FYI has listed all thе bеѕt tеxtilе tеѕting inѕtrumеnt ѕuррliеrѕ, ѕuррlу bеѕt ѕоlutiоn for Tеxtilе Tеѕt on thiеr website.
Jet dyeing
Understanding jet dyeing and jet dyeing processes is required before understanding jet dyeing devices. Fabric dyeing includes jet dyeing. It is frequently carried out in a jet dyeing machine at high pressure and temperature. A pump is used to spray colour onto the rope cloth during the jet dyeing process. The contact between the dye and the fabric is increased and the evenness of the dyeing is improved when the fabric and the dye are both moving.
Jet dyeing machine(https://fyitester.com/for-sale/high-temperature-jet-dyeing-machine-qr630/)
Knitted cloth is frequently dyed using jet dyeing equipment. It is a high effect of dyeing equipment. Small quantities of various synthetic materials can be dyed using a jet dyeing machine. The dyeing tank, ejector, distributing tube, heat exchanger, and circulating pump make up the majority of the machine.
Both the fabric and the dye liquid must move during the jet dyeing procedure. Dye baths have a maximum temperature range of 135 to 140 degrees Celsius, which is an extraordinarily high temperature. Low bath ratios between 1:5 and 1:15 are employed.
Jet dyeing machine process
When dying, the fabric is joined from head to tail. The fabric is then removed from the dyeing route by the cloth guiding wheel. Following that, the fabric was propelled forward in the cloth guide tube by the liquid flow ejected by the ejector. It glides slowly forward before falling into the dying tank and being submerged in the dye water in a relaxed bending shape. Finally, it is raised once more for circulation by the cloth guide roller. A high-power pump propels the dye through a heat exchanger and an ejector, which speeds it up.
The fabric is subjected to strong dye liquor concentrations as it travels through the venturi tube system. The master VAT is therefore typically only partially populated. At a rate of one to two minutes every cycle, the fabric repeats this cycle until it is totally drained and acquires color. Additionally, the entire process will take 20 to 30 minutes.
Future prospects of the jet dyeing machine
Low bath ratio with air injection system
The standard jet dyeing machine's bath ratio is 1:5 to 1:10. While a dying machine with a pneumatic jet system may achieve a bath ratio of 1:3. The air flow in the dyeing machine has the purpose of blowing the dye into the nozzle as a steam flow mixture in order to significantly reduce the amount of color that is needed. Additionally, the rope cloth can be blown by the air flow to get the greatest dying results.
Improve the speed of the equipment
As a raw material, modern, more advanced chemical fiber microfiber fabric is employed. To handle the increasing amount of thin fabric, it is required to increase machine production speed. The jet dyeing machine can now run at a pace of 100 m/min. The ability of the rope made of dyed fabric to cycle through the machinery once every one to two minutes has thus become a development objective. With a separate rope stacking mechanism, the dyeing machine may additionally increase the quantity of dyeable rope cloth to speed up production.
Improve the automation of equipment
This automatic control has parameters for the dying process (temperature, heating rate, etc.). Along with automatic batching control, control of unique cleaning processes, etc. To achieve the finest outcomes for the treated fabric, automated control is added. That is to comfortably adjust the flow rate of the fabric, the speed of the shaft and the flow rate of the dye. The number of washes will be decreased with adequate fabric flow and coloring process regulation. This helps keep the fabric supple as well.
Company name: Hefei Fanyuan Instrument Co., Ltd.
ADDRESS: ROOM 1405#-1409#, TIANYI INTERNATIONAL BUILDING, NO.19 TIANBO ROAD, GAOXIN DISTRICT, HEFEI, CHINA
Phone: +86-551-68 105003
Phоnе: +86-551-68 105006
Fаx : +86-551-6523 2507
Email: sales@fyitester.com
Emаil: fуiа@hkdоwеll.соm
Website: https://fyitester.com/
FYI iѕ a lеаding рrоduсеr аnd mаnufасturеr оf Textile Testing Inѕtrumеnt. FYI has listed all thе bеѕt tеxtilе tеѕting inѕtrumеnt ѕuррliеrѕ, ѕuррlу bеѕt ѕоlutiоn for Tеxtilе Tеѕt on thiеr website.
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